Uncover Industrial Chillers’ Potential for Your Company’s Requirements
The basic ideas of a residential air conditioning system are advanced by industrial chillers. These coolers are capable of more than just producing cold liquids. They are also capable of cooling a refrigerant or air. Certain industrial chillers are used for air cooling, but depending on the businesses that utilize them, others have more specialized uses. Read on to find out more about your options for industrial chillers, including evaporative cooling towers and air-cooled chillers.
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For example, a food producer would need a cooler for food manufacturing and storage, while a petrochemical business might need an industrial process cooling system to prevent equipment from overheating. You must be aware of the many kinds of industrial chillers that are available and their uses in order to select the best one for your requirements:
An industrial chiller: what is it?
What is the operation of an industrial chiller?
What uses are there for an industrial chiller?
The definition of an industrial chiller is An Industrial Chiller: What Is It?
Refrigeration systems called industrial chillers are used to cool fluids for use in industry. The equipment or surroundings are further cooled using the chilled liquid. The use of a unit to cool water or air to chill equipment or a specific area is what unites the many uses of chillers, which range from the manufacture of food to the manufacturing of plastics.
A process chiller: what is it?
A cooling device that eliminates heat produced during an industrial process is called a process chiller. Process chillers maintain the desired temperature by cooling a liquid that circulates the region that has to be cooled. These traditional systems differ from HVAC chillers in the majority of aspects, such as component integration and water circuits.
Uses of Industrial Chillers
There are many different uses for industrial chillers. Industries that use industrial chillers for their various manufacturing processes include pharmaceuticals, food processing, petrochemicals, plastic manufacture, metal plating, and agriculture.
Why Do We Need Chillers?
Applications for industrial process chillers are many and include:
Cover Area Cooling: A lot of heat is produced by manufacturing machinery. Employees may be at risk in such a hot workplace. By chilling the air in a plant, a cover area cooling unit may improve worker comfort and safety. During hot weather, these air-cooling systems are also utilized to keep offices and other workspaces cool. Temporary spaces can be cooled by rental package units without the expense or hassle of buying and setting up a full-sized HVAC system.
Industrial Process Cooling: Heat is produced by processes using equipment, friction, or combustion. You need a process chiller to extend the equipment’s lifespan and maintain the process’s efficiency. In contrast to the typical HVAC systems used in homes and offices, process chillers maintain a constant temperature for bigger spaces, such as schools, by cooling a liquid that circulates the area to be chilled. Water, propylene or ethylene glycol, or even methanol or ethanol might be this liquid. Process coolers come in a wide variety of designs because processes are as varied as those used in the production of polymers and petrochemicals. Equipment can be kept at safe operating temperatures or chilled to a lower temperature for a process by circulating the cooled liquid.
Manufacturing of Plastic: Plastic is extremely sensitive to temperature. Plastic can melt if the temperature becomes too high. Plastics must cool in molds to the proper temperature throughout manufacture. A diligent chiller is needed to cool the molds. Plastics that have been extruded require a cooling bath to cool down. The cooling for this spa comes from a chiller. The best configuration for producing extrusion plastics is a second heat exchanger to keep the extrusion water and the water used to cool the machinery apart. By keeping these liquids apart, plastic contamination of the extrusion water is avoided.
Metal plating and anodizing: Electroplating and electroless plating are two methods for metal plating. High temperatures are necessary for both techniques. A comparable procedure to lessen corrosion on non-iron surfaces is anodizing. The finish is electrically bonded to the metal using high temperatures as well. Businesses that specialize in anodizing and metal plating need a powerful chiller to extract the heat generated from the solution since these procedures call for temperatures in the hundreds of degrees. Some businesses utilize coils that hold water or glycol to cool the fluid in the tank, while others employ a heat exchanger to remove heat from the plating or anodizing liquid.
Food Processing: When most people think of industrial chillers, they immediately think of the food manufacturing sector. Industrial process chillers are also a vital component of this business, even though most people think of refrigerators. Glycol coolers chill food or beverage storage units by passing cooled propylene glycol through cooling coils. For example, glycol chillers are widely used by wineries and brewers to maintain the ideal temperature for their goods. The usage of chillers is not limited to the beverage sector. Process coolers are used by food businesses to cool ice cream machines and dough mixers.